Freeze Dryer — 0.4m² to 50m² Industrial Freeze-Dryer Solutions
Yuanxian CVD series vacuum freeze dryers, 0.4~50m² drying area covering lab-scale to full production. Pre-freeze to -55°C, sublime at <10Pa, preserve color, shape, taste and nutrients with 95%+ rehydration rate.
Freeze Dryer — 0.4m² to 50m², Drying Without Damage
Freeze drying isn’t about removing water. It’s about letting ice escape as vapor directly — structure stays, flavor stays, nutrients stay. That’s the fundamental difference between a freeze-dryer and every other drying method.
Why Freeze Drying?
There’s a reason freeze-dried products sell at 3~5x the price of hot-air dried equivalents.
Hot air drying shrinks fruit, discolors vegetables, toughens meat. Freeze drying works differently: freeze the product solid, then let the ice sublimate directly into vapor under high vacuum. No liquid phase means no collapse of cellular structure.
What you get:
- Original shape retained — a freeze-dried strawberry looks like a strawberry
- Rapid rehydration — back to original in minutes
- 90%+ nutrient retention — no high-temperature degradation
- 18+ months shelf life at ambient temperature — moisture activity low enough
How Freeze-Dryer Works
Three stages. The hardware requirements are different at each stage.
Stage 1: Freezing — Drop the product temperature below its eutectic point (-30°C to -50°C for most foods). All water in the product turns to solid ice. This demands a refrigeration system capable of shelf temperatures down to -55°C.
Stage 2: Primary Drying (Sublimation) — Draw vacuum to <10Pa, then slowly raise shelf temperature. Ice transitions directly to vapor without passing through liquid. This takes 60~70% of the total cycle time. The condenser (cold trap) must stay at -45°C to -65°C to capture the escaping water vapor before it damages the vacuum pump.
Stage 3: Secondary Drying (Desorption) — Raise shelf temperature to +60°C ~ +120°C to drive off bound water. Final moisture content can go below 3%.
A complete freeze-drying cycle runs 12~35 hours depending on material thickness and water content.
CVD Series — Full Model Range
| Model | Dry Area | Batch Capacity | Cycle Time | Total Power | Ultimate Vacuum | Compressor | Application |
|---|---|---|---|---|---|---|---|
| CVD-040 | 0.4m² | 4kg | ~20h | 2kW | <10Pa | Scroll | Lab R&D |
| CVD-060 | 0.6m² | 6kg | ~20h | 3kW | <10Pa | Scroll | Lab R&D |
| CVD-100 | 1m² | 10kg | ~24h | 6kW | <10Pa | Scroll | Lab/R&D |
| CVD-200 | 2m² | 20kg | ~24h | 9kW | <10Pa | Two-stage piston | Small batch |
| CVD-500 | 5m² | 50kg | ~25h | 16~25kW | <10Pa | Scroll | Small food |
| CVD-450 | 4.5m² | 45~100kg | 12~16h | 53kW | ≤7Pa | Bitzr 33.4kW | Precision |
| CVD-100 | 10m² | 100kg | ~25h | 28~55kW | <10Pa | Hanbell 20.6kW | Mid-size food |
| CVD-200 | 20m² | 200kg | 25~35h | 56kW | <10Pa | Combo pump | Batch production |
| CVD-2500 | 25m² | 250kg | 18~28h | 112kW | <10Pa | Hanbell 47.8kW | Mid-size processor |
| CVD-3000 | 30m² | 300kg | 15~35h | 70~142kW | ≤10Pa | Hanbell 58kW | Mushroom/general |
| CVD-500 | 50m² | 500kg | 12h | 129~172kW | <10Pa | Bitzr/Hanbell | Tea powder/bulk |
| CVD-1000 | 100m² | 1000kg | 15~25h | 406kW | <10Pa | Hanbell×2 160kW | Fruit/industrial |
| CVD-5000 | 175m² | 2000kg | 15~30h | 445kW | ≤20Pa | Hanbell×2 155kW | Large fruit/export |
Technical Specifications
❄️ Refrigeration System
Bitzr (two-stage piston) / Hanbell (screw), evaporation -55°C~-80°C. Cold trap: -45°C ~ -65°C. Defrost: hot water spray / immersion. Refrigerant: R404A.
🌀 Vacuum System
Ultimate vacuum <10Pa (standard); ≤7Pa / ≤5Pa (optional). Pump: rotary vane (small) / two-stage piston (medium) / Leybold + Roots (large). Stainless steel piping.
🔥 Heating System
Shelf temp: -55°C ~ +120°C, uniformity ±1°C. Silicone oil circulation (contact conduction). PLC programmable freeze-drying curve.
⚡ Electrical Control
Siemens S7-200CN / S7-1200 PLC. Weintek 7"/10" touchscreen. Curve editing / storage / printing / historical data. RS485 / Ethernet (MES integration).
Applications
| Industry | Typical Products | Recommended Model | Output per Batch |
|---|---|---|---|
| Fruit processing | Strawberry, mango, banana, durian | CVD-100~CVD-1000 | 100~1000kg |
| Vegetable processing | Mushroom, asparagus, broccoli | CVD-450~CVD-3000 | 45~300kg |
| Pet food | Chicken, beef, salmon | CVD-100~CVD-500 | 100~500kg |
| Functional food | Royal jelly, ginseng, bird’s nest | CVD-040~CVD-100 | 4~50kg |
| Tea powder | Matcha, red tea powder | CVD-500 | 500kg |
| Herbal medicine | Panax notoginseng, dendrobium | CVD-100~CVD-3000 | 100~300kg |
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