📧 sales@vacuum-fresh.com | 📞 +86 18825501449 | 💬 WhatsApp 🇬🇧 English 🇻🇳 Tiếng Việt 🇹🇭 ภาษาไทย 🇨🇳 简体中文
🧊 🏭 Manufactured by Yuanxian Machinery

Freeze Dryer — 0.4m² to 50m² Industrial Freeze-Dryer Solutions

🌡️ Sublimation under <10 Pa

Yuanxian CVD series vacuum freeze dryers, 0.4~50m² drying area covering lab-scale to full production. Pre-freeze to -55°C, sublime at <10Pa, preserve color, shape, taste and nutrients with 95%+ rehydration rate.

Get a Quote → ← ← All Products

Freeze Dryer — 0.4m² to 50m², Drying Without Damage

Freeze drying isn’t about removing water. It’s about letting ice escape as vapor directly — structure stays, flavor stays, nutrients stay. That’s the fundamental difference between a freeze-dryer and every other drying method.

Why Freeze Drying?

There’s a reason freeze-dried products sell at 3~5x the price of hot-air dried equivalents.

Hot air drying shrinks fruit, discolors vegetables, toughens meat. Freeze drying works differently: freeze the product solid, then let the ice sublimate directly into vapor under high vacuum. No liquid phase means no collapse of cellular structure.

What you get:

  • Original shape retained — a freeze-dried strawberry looks like a strawberry
  • Rapid rehydration — back to original in minutes
  • 90%+ nutrient retention — no high-temperature degradation
  • 18+ months shelf life at ambient temperature — moisture activity low enough

How Freeze-Dryer Works

Three stages. The hardware requirements are different at each stage.

Stage 1: Freezing — Drop the product temperature below its eutectic point (-30°C to -50°C for most foods). All water in the product turns to solid ice. This demands a refrigeration system capable of shelf temperatures down to -55°C.

Stage 2: Primary Drying (Sublimation) — Draw vacuum to <10Pa, then slowly raise shelf temperature. Ice transitions directly to vapor without passing through liquid. This takes 60~70% of the total cycle time. The condenser (cold trap) must stay at -45°C to -65°C to capture the escaping water vapor before it damages the vacuum pump.

Stage 3: Secondary Drying (Desorption) — Raise shelf temperature to +60°C ~ +120°C to drive off bound water. Final moisture content can go below 3%.

A complete freeze-drying cycle runs 12~35 hours depending on material thickness and water content.

CVD Series — Full Model Range

Model Dry Area Batch Capacity Cycle Time Total Power Ultimate Vacuum Compressor Application
CVD-040 0.4m² 4kg ~20h 2kW <10Pa Scroll Lab R&D
CVD-060 0.6m² 6kg ~20h 3kW <10Pa Scroll Lab R&D
CVD-100 1m² 10kg ~24h 6kW <10Pa Scroll Lab/R&D
CVD-200 2m² 20kg ~24h 9kW <10Pa Two-stage piston Small batch
CVD-500 5m² 50kg ~25h 16~25kW <10Pa Scroll Small food
CVD-450 4.5m² 45~100kg 12~16h 53kW ≤7Pa Bitzr 33.4kW Precision
CVD-100 10m² 100kg ~25h 28~55kW <10Pa Hanbell 20.6kW Mid-size food
CVD-200 20m² 200kg 25~35h 56kW <10Pa Combo pump Batch production
CVD-2500 25m² 250kg 18~28h 112kW <10Pa Hanbell 47.8kW Mid-size processor
CVD-3000 30m² 300kg 15~35h 70~142kW ≤10Pa Hanbell 58kW Mushroom/general
CVD-500 50m² 500kg 12h 129~172kW <10Pa Bitzr/Hanbell Tea powder/bulk
CVD-1000 100m² 1000kg 15~25h 406kW <10Pa Hanbell×2 160kW Fruit/industrial
CVD-5000 175m² 2000kg 15~30h 445kW ≤20Pa Hanbell×2 155kW Large fruit/export

Technical Specifications

❄️ Refrigeration System

Bitzr (two-stage piston) / Hanbell (screw), evaporation -55°C~-80°C. Cold trap: -45°C ~ -65°C. Defrost: hot water spray / immersion. Refrigerant: R404A.

🌀 Vacuum System

Ultimate vacuum <10Pa (standard); ≤7Pa / ≤5Pa (optional). Pump: rotary vane (small) / two-stage piston (medium) / Leybold + Roots (large). Stainless steel piping.

🔥 Heating System

Shelf temp: -55°C ~ +120°C, uniformity ±1°C. Silicone oil circulation (contact conduction). PLC programmable freeze-drying curve.

⚡ Electrical Control

Siemens S7-200CN / S7-1200 PLC. Weintek 7"/10" touchscreen. Curve editing / storage / printing / historical data. RS485 / Ethernet (MES integration).

Applications

Industry Typical Products Recommended Model Output per Batch
Fruit processing Strawberry, mango, banana, durian CVD-100~CVD-1000 100~1000kg
Vegetable processing Mushroom, asparagus, broccoli CVD-450~CVD-3000 45~300kg
Pet food Chicken, beef, salmon CVD-100~CVD-500 100~500kg
Functional food Royal jelly, ginseng, bird’s nest CVD-040~CVD-100 4~50kg
Tea powder Matcha, red tea powder CVD-500 500kg
Herbal medicine Panax notoginseng, dendrobium CVD-100~CVD-3000 100~300kg

Get a Quote for Freeze Dryer →

Interested in Freeze Dryer — 0.4m² to 50m² Industrial Freeze-Dryer Solutions?

Contact us for a quote or technical consultation.

Send Inquiry →